Resume Blaster: RBID: 03140114 - Profile of Amit R. Gajjar, Electrical Maintenance Engineer with 12 years of Experience.

Resume Blaster: RBID: 03140114 - Profile of  Amit R. Gajjar, Electrical Maintenance Engineer with 12 years of Experience.

Amit R. Gajjar

Vadodara 

Contact: (M) +91-9601880780

E-mail: amitrgajjar@yahoo.com or amit.r.gajjar111@gmail.com

OBJECTIVE:

Electricity is a necessity in industry and everywhere in whole world. To produce best money, to illuminate future lives everywhere, myself focusing on my today energy footprints by improving energy conservation & this can give vivid lives for the next generation.

ELECTRICAL MAINTENANCE ENGINEER WITH 12 YEARS EXPERIENCE

A competent electrical engineer with comprehensive knowledge of electrical systems through development of maintenance with required specifications and focusing on economy, safety, reliability, quality and sustainability.  There is a consistent track record of successfully completing projects from the concept of engagement and focused continuous improvement.

PROFESSIONAL CAREER SUMMARY:

• Chemicals / Petrochemicals / Heavy Engineering / Power process plant equipments, utility, MCC, PCC, operation, maintenance & Troubleshoot PLC, VFD, DCS, Oil Immersed Transformer, H.T. / L.T. Line, A.C. / D.C. Motors, Diesel Generator sets, Cranes & Hoists and solving of complicated Electrical problems utilizing cutting edge of all possible Technical cum Ethical attitudes.
• Maintenance & Calibration of Weigh Balances, On Line Weigh Control system, Melt Pressure,   K-Tron feeders, Pressure Gauges, etc.
• Knowledge of Distribution / Control Panel Boards’ Wiring, Plant Lighting &Power Distribution.
• Sea, Effluent or Waste Water Treatment R. O. Plants supervision of Operation and Maintenance as multi-function role (i.e. Senior Supervisor - Electrical cum Mechanical).
• Equipment/component testing or measuring instruments like Megger Meter / Insulation Tester, Clamp-on Meter, Multimeter, Voltage Tester, Thermal Imager, etc.
• Routine breakdowns addressing of Heavy Engg. (i.e. Wind Mills, Industrial/Workshop Equipments, etc.)
• Installation and commissioning of new introduced equipments / projects with EHS compliance and proper documentation / training, etc.
• Demonstrated performance on EHS, PTW, ISO, RCFA, PPM, TPM, Five ‘S’, Lean Manfg., SBAP, QBAP, etc.

CORE COMPETENCIES:

• To Execute, Plan and Implement preventive maintenance schedules of various machineries and instruments to increase machine uptime and equipment reliability.
• Proactively identify areas of breakdowns or obstrucations and take steps to rectify the equipments’ thorough application of troubleshooting tools (i.e. RCFA, Fishbone Diagram for equipmnt. Failure, 5Why analysis, etc.)
• Executing cost saving and Energy saving techniques/measures and modifications to achieve substantial reduction in operations and maintenance expenditures.
• Conducting cost benefit analysis of projects including feasibility studies, assessment of the requirements, etc.
• Directing, leading & motivating Engineers; imparting on job training for greater operational efficiency.
• Working on shift management activities and appraising the member’s performance & providing feedback.

ACCOMPLISHMENTS:

• R. O. Plant production increased by applying VFD on the Hi-Pressure Pump (before this improvement plant Cap. was 43,200 GPD and after this improvement 50,400 GPD)
• Continuous run without breakdown up to one month and more of Sea Water Treatment Plant.
• Improvement done in Filling machine for its best output even though no support available from OEM for timely completion of production and in time dispatch to the end customers.
• Trained many team members in the plant operation and Fall Protection Tactics and Accident Prevention Measures and Electrical Safety.
• Actively participated in all the internal & external audits held at Herbicide plant.
• Working with multifunction responsibility in Multinational environment (i.e. Performing Electrical or Mechanical maintenance) of plant & Ware House.

PROJECT WORK / STRENGTH:

• VFD provided to Rotary Valve to unloading material from Blender. (i.e. 75% batch uloading time reduced)
• Knowledge of LEAN manufacturing practices, without any Training on it participated (i.e. 25% Manpower reduction, Batch cycle time reduction).
• 5 S Project activity Ownership for Admin and Legal files and Quality Kaizen activity for Engineering Spares Stock Storage Management, Equipment Coding, Consumables Storage in plant.
• Monsoon Water reuses project and savings up to 40,000 INR/Year.
• Safely execution of Civil projects like Admin Renovation, Security Cabin Renovation, RTC Building.
• Reduced potential of Customer Complaint though New Quality Checks installation on 
• Volumetric Powder Packaging Line in Herbicide Plant as below mentioned;
  (1) Bottle Level Indicator Lamp. (2) Air-jet Empty Bottle Rejection System. (3) Empty Bottle Rejection System. (4) No Foil Sensor System Counter System. (5) Beeper installation with No Foil bottle indicator lamp. (6) Bottle counter system application.

PROACTIVE FOR: (different interests, skills and assisting for the same too)

• PPM/TPM/Shut down planning & execution in time line.
• Contractor Safety Management and training.
• Shift schedule planning of maintenance staff.
• Up keeping of Equipment operation and downtime metrics.
• Coordination with Quality department for product quality related issues & improvement for the same.
• Assisting SAP Entry for production
• Creating visuals of Safe Work practices or SOP to ease for operation discipline & performance measurement.
• Application of Lean Manufacturing practices by implementing Kaizen, 5 S, Six Sigma to optimize manpower, fixed cost, Job Cycle Count etc.

SKILLS:

• Knowledge about Fire Fighting Equipments, etc.
• ISO Documentation, Standard Operating Procedure review and generation new for new machine operation.
• First Aid (in emergencies) i.e. CPR, Chemical Reaction, Snake Bite, Fracture, etc.
• Certified from Gujarat Safety Council for “Fall Protection Tactics and Accident Prevention Measures” and “Electrical Safety in Industry” and also performing training to Plant Team Members.
• Kaizen, 5 S & Lean Management concept applications for productivity improvement and being a world class operation plant through daily innovation.

IT SKILLS:

• MS Office tools; i.e. MS Excel, MS Word, MS Power point Presentations and other computer fundamentals.
• Intranet/Internet and E-mail transactions.
• Software & Programs like ERP (SUCCESS NEXT), SAP posting for production/maintenance/shutdown planning, UpBase/CMMS.
• Monthly Information Systems (MIS) Reports which is especially used in M.G.V.C.L. (Erstwhile G.E.B.)

AWARDS:

• “Safety Performance Award” Contributed total 2008 Safe Working Days out of 4000 days of Injury Free Operation in Herbicide Facility (Estd. JAN’2000).
• Best Shift Team Performance Award for the month Jan’2013 and many times.
• Best Hand Safety Slogan Awarded for the Hand Safety Slogan Contest.
• Board Of Directors’ Safety Award
• Productivity Improvement Award.
• Qualitative Single Point Kaizen Award.
• Continuous & daily improvement projects like Kaizen & 5 S and Lean Manufacturing System application on daily operation and innovation and for that awarded and certified as Qualitative & Quantitative, etc.

CERTIFICATIONS:

• Certified from Gujarat Safety Council for “Fall Protection Tactics and Accident Prevention Measures”.
• Certified from Gujarat Safety Council for “Electrical Safety in Industry”
• Certified for “First Aid” training from “Concept Occupational Health Management Services”, Vadodara.
• “Forklift Truck Operation”certified as skilled driver from E.I. DuPont Ind. Pvt. Ltd.

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